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USER'S MANUAL
Rotary Axis Unit for MDX-650
ZCL-650
Thank you very much for purchasing the ZCL-650.
To ensure correct and safe usage with a full understanding of this product's performance,
please be sure to read through this manual completely and store it in a safe location.
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
The contents of this operation manual and the specifications of this product are subject to
change without notice.
The operation manual and the product have been prepared and tested as much as possible.
If you find any misprint or error, please inform us.
Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage
which may occur through use of this product, regardless of any failure to perform on the
part of this product.
Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage
which may occur with respect to any article made using this product.
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Résumé du contenu

Page 1 - Rotary Axis Unit for MDX-650

USER'S MANUALRotary Axis Unit for MDX-650ZCL-650Thank you very much for purchasing the ZCL-650.• To ensure correct and safe usage with a full und

Page 2 - Table of Contents

9Part 33 Using the Operation PanelWhen you install the ZCL-650 on the MDX-650, the following keys operations and display menus are added. This sectio

Page 3 - To Ensure Safe Use

103-2. Setting the A-axis Origin PointThe ZCL-650 has a coordinate range of three rotations from the origin point for machine coordinates. You can set

Page 4 - In addition to the

112Install the included Y-center detection pin on the spindleunit with an amount of extension of about 20 mm (about 1in.).3Move the tip of the Y-cente

Page 5 - 1 Features of the ZCL-650

12 12>2 Z CENTER MODE 3 RESET Y POS >12 ROTARY CONTROLZ-axis Center AlignmentBe sure to carry out this operation every time you change the

Page 6 - Setting Up

133-4. Added Display MenusThis section describes the display menus that are added when the ZCL-650 is installed on the MDX-650.Display Menu Flowchart(

Page 7 - 2-2. Names of Parts

14Descriptions of the Display MenusPart 3 Using the Operation Panel12-1 ROTATE12-2 Z CENTER MODE12-3 RESET Y POS12-4 Y CENTER MODE12-5 CENTER-Y OFFS

Page 8

15Part 44 Loading Material4-1. The Cutting AreaMaximum Cutting Area (When ZS-650T Is Installed)Important Points About the Cutting AreaThe range that

Page 9

164-2. Loading Material1Use the included hexagonal wrench (6 mm) to loosen thesupport-side retaining screws, then move the support sideto match the si

Page 10 - Using the Operation Panel

17Part 55 Offset Adjustment for the Y-axis and Z-axis Origin Points5-1. When Offset Adjustment Is RequiredThe Y-axis and Z-axis origin points of the

Page 11 - Y-axis Center Alignment

18Part 5 Offset Adjustment for the Y-axis and Z-axis Origin PointsX 0 Y 0Z 0 *8000 RPM(RML-1)(NC-CODE)X 0 Y 0Z

Page 12 - 5 CENTER-Y OFFSET

1Company names and product names are trademarks or registered trademarks of their respective holders.Copyright © 2001 Roland DG Corporation http://www

Page 13 - Z-axis Center Alignment

196Press the [EXIT] key. Use the dial to select [12 ROTARY CON-TROL], then press the [ENTER] key. In the same way, go to the[12-1 ROTATE] menu, then u

Page 14 - 3-4. Added Display Menus

20Part 5 Offset Adjustment for the Y-axis and Z-axis Origin PointsX 0 Y 0Z 0 *8000 RPM(RML-1)(NC-CODE)X 0 Y 0Z

Page 15

216Press the [EXIT] key. Use the dial to select [12 ROTARY CON-TROL], then press the [ENTER] key. In the same way, go to the[12-1 ROTATE] menu, then u

Page 16 - Loading Material

22Part 66 Cutting Using MODELA PlayerMODELA Player included with the MDX-650 has added features for A-axis control and multiple-surface cutting. Thes

Page 17 - 4-2. Loading Material

236-1. Settings When Using the ZCL-6501First, install MODELA Player and make the basic settings. Refer to "MDX-650/500 User's Manual 2 (Cutt

Page 18 - and Z-axis Origin Points

24WorkpieceTool movement rangeObject sizeCutting-start location (X-Y)ToolSurfacing depthCutting-start location (Z)WorkpieceObject sizeMaximum cutting

Page 19 - Z 0 *S80 OFS

256-3. Getting Ready for CuttingBefore you start cutting, give thought to the following matters.Method of Object SupportThe method of support for an o

Page 20 - < -50 um>

26Cutting ParametersIf the object is thin, it may flex or rattle under the resistance caused by cutting. In the worst case, the object may even bend o

Page 21

276-4. Actual Four-surface CuttingThis section describes some points you should give attention to when performing four-surface cutting.Effects of Erro

Page 22 - Enter a negative

28A Cutting Method Taking Error in Accuracy into AccountMODELA Player has a feature that can help reduce these effects on finished results. The follow

Page 23 - Cutting Using MODELA Player

2Used for instructions intended to alert the user to the risk of death or severeinjury should the unit be used improperly.About and NoticesUsed fo

Page 24

29A Method for Reducing Errors in Cutting AccuracyMisalignment of the Y-axis and Z-axis origin points van affect finished results. Refer to "Part

Page 25

30Part 6 Cutting Using MODELA Player6-5. Operation of MODELA PlayerStep 1. Setting the Origin Point for the MDX-6501First make sure that [Y CENTER M

Page 26 - Method of Object Support

31B) At the [Set the maximum cutting depth] screen, for [Ro-tary Option], click [0] and make the setting for [Depth].Next, click [180], for example, a

Page 27 - Workpiece Shape and Size

32Step 3. Use the [Settings for Multiple-surface Cutting] WizardUsing this wizard, you first select either two surfaces or four surfaces, then proceed

Page 28

33Wizard Operation (2) - Draft Cutting Process1Follow the steps in "Setting the Cutting Parameters" in the previoussection to make the setti

Page 29

34Part 77 Appendix7-1. MaintenanceCleaning the ZCL-650Wipe the ZCL-650 with a dry cloth.Cleaning After UseAfter you have finished operations, use a v

Page 30 - Player larger, then try

357-3. SpecificationsZCL-650 SpecificationsSupport SideDrive SidePart 7 AppendixAttachment Base Dimensional DrawingSupported workpiecesMaximum loada

Page 32

R3-011112

Page 33

3: Indicates information to prevent machine breakdown or malfunction and ensure correct use.: Indicates a handy tip or advice regarding use.In additio

Page 34

4Part 11 Features of the ZCL-650The ZCL-650 is a rotary axis unit exclusively for the MDX-650. By adding an axis of rotation (A axis) to the three X,

Page 35 - 7 Appendix

5Part 22 Setting Up2-1. Included ItemsHexagonal wrenches 6 mm:1 3 mm:1Rotary axis unitCable clampScrews: 4 (for securing the cable clamp andfor the

Page 36 - 7-3. Specifications

62-2. Names of PartsPart 2 Setting UpTabTabSliderSliderAttachment baseAttachment baseSet screwsWorkpiece retainerattachmentClamp marksRotation-axis

Page 37

72-3. Installing the ZCL-650NOTICEBefore installing, be sure to switch off the MDX-650 and unplug the power cord. Attempting to connect or discon-nect

Page 38 - R3-011112

86Detach the slider retainer you attached earlier.7Use two screws to attach the cable clamp and secure thecable in place. Position the cable clamp so

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